Replace OEM Reliance

Global Bottlers Cut Costs and OEM Dependence by 85% with AE Solutions

Zero delivery issues across 3 years (ACI China)

85% of engineering plastics replaced AE over OEM (O-I)

Reduced sourcing costs and lead times significantly

Seamless cross-border reliability

The Challenge

Bottling manufacturers in Australia and abroad were burdened with:

High costs and delays from OEM parts

Risk of line shutdown during part failure

No local support for rapid retooling or reconfiguration

Difficulty maintaining quality across global sites

The Solution

Alternative Engineering:

Designed and manufactured change parts and engineering plastics tailored to the production environment

Provided a local, fast-response alternative to expensive overseas OEM supply chains

Delivered consistent quality across national and international sites Built long-term relationships with operations managers and plant engineers

Outcome

Metric Result
OEM Dependency Reduced from 100% to 15% at O-I Asia Pacific
Quality Issues 0 quality or delivery problems in 3+ years (ACI)
Sourcing Efficiency Reduced lead times significantly
Production Stability Maintained uninterrupted performance
"We moved from 100% OEM to 85% AE-supplied plastics. The freedom to go local is great."
David Gladwin
Inspection & Packaging Ops Manager, O-I Asia Pacific

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Want to reduce cost, delays, and risk in bottling line maintenance?

Partner with AE for reliable change part engineering.

Cta Man